Our security ・safety
The concept of Yoshidaki Kyushu Co., Ltd
Quality assurance policy
Cuisine culture' is constructed with five spirits
Safety
Security
Original
Intention
Originality
and
Ingenuity
Craftsman
ship
Continuous improvement of the validity of quality management system.
We aim at improving customer satisfaction by manufacturing and selling highly reliable products in compliance with customers' requirements, regulatory requirements and our company's requirements.
Each division formulates the quality target with a focus on improved productivity, adjustment of product yield and product equipment and joins hands to achieve the goals.
Safety
Traceability is secured from raw materials to products
Material names in the mixing instruction sheet and the expiration date for use are specified
Instruction of mixing quantities moves in tandem with the weight system
Bar codes attached on raw materials tells expiration dates
Raw materials put aside are mixed
Checking bar code reading of raw materials with the instruction sheet contents
The result of mixing remains on the record for two years after production
Bar codes and mixing instruction machine control mixing quantity of raw materials and expiration dates
The manufacturing day, etc. are set with the automatic wrapping machine terminal
And they have shrink packaging as they are
Product information is printed on the side, and attached on the top side
Go to cold storage
The product name, manufacturing day code, and the best-before date are printed
Manufacturing information remains on the record for two years after production
The traceability is secured by the automatic lot number print
Security
Commodities found safe through original disinfection technology and thorough inspection are put into heat sterilization by vapor sterilization equipment or boiling bath
Commodities found safe through original disinfection technology and thorough inspection are put into heat sterilization by vapor sterilization equipment or boiling bath
Shrink packaging of commodities as they are frozen
Rapid cooling by vacuum quick cooling machine
Metallic foreign matters are purged from all products by metallic detector and the amount of contents is checked by weight checker
Freeze-up by the quick freezing
Products are stored in the freezer until they are delivered to customers
The safety of products is secured by conducting the microorganism test of raw materials, processes and products
The scheme to ensure security and safety
Human eye detects abnormality and foreign matters
The analytical result is used for the relapse prevention and improvement of process operation
The discovery of defective products
Root-cause analysis
・Dress code
・Procedure for entering the factory
・The limitation of what can be brought
in and can be used in the factory
・Hygiene and health control of employees
Confirmation of the result of the action taken
Implementation of the relapse prevention plan
The treatment for the relapse prevention plan is decided
Improvement
Those products are collected to find the cause of the problem
reload
A web camera system
The web cameras installed in 11 places, 3 places, and 1 place in the factory, outdoor and office, respectively are adopted for guidance・training・education by taking pictures of employees' operational work.
The web cameras are working around the clock for 24 hours and picture data are preserved for 15 months in preparation for the case of the invasion from the outside.
The prevention of trouble relapse through the cooperation of the web camera system and the automatic lot number print
In case trouble happens by any chance for customers, clarification and relapse prevention of the cause come to realization because the manufacturing record of the process and the video image of work can be confirmed according to the lot number printed in the box.
Originality and ingenuity
Traceability is secured from raw materials to products
Putting jabara
Steam sterilization machine
Roll core line
The steam sterilization machine of an original design can maintain a constant regular temperature in the storage. It is not only effective for sterilization in a safe manner but can maintain the flavor of ingredients.
The method of putting jabara is based on the idea of placing the seat between roll cores. Placing the seat prevents roll cores from sticking together when frozen and packing work becomes easy by making ten one pack.
The productive efficiency improved by adopting flow production for the rolling process. The large-scale air-conditioner installed on the ceiling controls the room temperature.
Original
Intention
Safety sanitation course and annual education and training plan
The safety sanitation course takes place once a year by a contractor.
5S work session after lecture (2011)
Inquiry
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